Archive for the 'Projects' Category

Published by JPLand on 14 Mar 2008

The Playset: Part 4

Whole SetIt’s amazing to me how much I enjoy working outside. That’s good because there’s still a lot of work to be done to our backyard, and a lot of it revolves around the playset. For a good ground covering, I’ve decided that mulch is definitely the best way to go. But before the mulch goes down, I’m putting down a bunch of sand to help level the ground around it. But what good is all this sand if my girls can’t play in it?

This week, I’ve been working on upgrading the the sandbox. The original one that I had made was an odd shape because it had to fit under a tent that we had setup. The tent was our idea of letting Butterfly play outside during the summer without the danger of mosquitoes. With the new playset, I don’t think there’s any way we could keep her in a tent, anyhow.

At any rate, I wanted to build a sandbox that was big enough for both girls to play in and allows me to sit and play with them without having to curl up into a yoga position that will leave my knees hurting for 6 months. So, with everything I do, I built this thing entirely too big with too many features. Here’s how I did it…in case you’d like a sandbox that’s too big, too.

First, I dug a hole about 18″ deep into the ground in what would be the center of the sandbox.
Next, I covered the ground with 2 layers of “landscaping fabric.” Basically, this helps to prevent bugs and weeds from coming up into the sandbox. However, it’s much better than using plastic because it allows the moisture to seep down into the gown. Plastic would hold the water at the bottom of the sand and that could get nasty in a hurry. My first layer ran one direction and the second layer was rotated 90 degrees.
Once the fabric was in place, I cut an “X” into the fabric on top of the hole that I had dug.
I purchased 4 pieces of 2″x8″ untreated wood. Each was 10′ long. Basically, the untreated wood is much safer than the chemicals used for pressure treating. Sure, eventually it will rot away, but because of the way this is set-up, the boards shouldn’t be sitting in moisture, so they should last longer that the girls’ will to play in the sandbox.
I cut all of the boards in half and made two squares
I stacked the squares on top of each other….and fastened them together a few steps down.
New SandboxNow, I used the 4×4 post that I purchased (and didn’t mention yet) and stuck it into the hole I dug so that about 18″ stuck out of the ground. Then I packed the dirt in around it.
I too a 4ft x 4ft piece of birch-venier plywood (because it was a scrap piece) and cut off the 4 corners to serve as seats. Then I cut out a hexagon to serve as a center table/seat.
I fastened the hexagon table to the top of the post that was sticking out of the ground. This serves several purposes. If I need to sit in the sandbox, this will work. If one of the girls needs a little table, this will work. And finally, when I cover the whole contraption with a tarp, this will be a high spot and will force all of the water to run down, and keep from settling. Genius? yes….yes it is.
 –I took the left-over bits of the 4×4 post and put them in each corner to hold the sides together.
I took the corners of the plywood and made seats for each corner of the sandbox.
I made a bunch of trips with the wheel barrow to fill-up this monster. Butterfly enjoyed riding in both the empty wheel barrow and on top of the sand. She didn’t help much with filling the wheel barrow or the sandbox, but she sure did have fun riding!
I purchased a special-designed cover for the sandbox. I’ll call it “random blue tarp from Wal-Mart”.

There you go.  That’s how you over-engineer a sandbox that’s too big.  Any questions?Covered Box

Published by JPLand on 03 Mar 2008

Potty Humor

Picture courtesy of Lowe’s….as was the replacemnt toiletApparently, I’m not the only one that has issues with home repairs. Invariably, something goes awry and I spend entirely too long trying to figure out how to keep things from completely falling apart.

Since Saturday was a beautiful day, I though it would be a good time to spend half the day inside trying to mess-up my house in the name of “home improvement”.

We have a toilet downstairs that features a continuous flush mechanism. That’s fancy speak for “it runs all the time.” Nothing better than hearing the toilet randomly flush in the middle of the night. But it has started to flush more and more frequently, so I took advantage of the visit from my in-laws and got to work.

Looks comfy, doesn't it?First, I had to pick a new toilet to put in. Apparently, there are 6,473 different styles of toilets. And the colors are insane. I needed an “off-white” to match the other decor in the bathroom. The available selections in this category were bone, alabaster, biscuit, cream, and pearl. WOW! There’s statistically no way for me to make the right choice here.

And then, my father-in-law pointed out something that I failed to notice….I get to pick the performance of this thing. For the environmentally sound, there’s the “efficient” models. However, most households in the south probably utilize the “standard” flush. So two engineers are standing in the aisle of Lowe’s trying to decide on which toilet to get…which do you think we got?

That’s right. We got a “high performance” model. There’s nothing better than feeling of 53 gallons of water surgie through a small bowl in less than 4 seconds. The walls in the house shake, the dishes rattle….yeah, it’s a good flusher.  The sticker on this thing in the store had a picture of a roll of toilet paper and a statement that read “flushes up to 150 feet.” There are a lot of jokes that I could put in this space, but I’m above that type of humor. (Actually, I’m having a hard time picking the best one. Got suggestions?)

But picking the potty was the easy part.  The hard part was putting it in.  2 trips to Lowes, a leaky valve, a low mounting flange, a washer that’s too large, the resulting trim-down with a dremel, 2 extra wax seals, and some left-over pieces later….we have a new toilet installed.  If give it a week before the whole thing falls through the floor.

Published by JPLand on 13 Feb 2008

Cut to the Chase

In our lives, we often become attached to inanimate objects. Such is true when it comes to my obsession with power tools. And I’m non-discriminatory when it comes to tools. They can be powered by plug, battery, gas, pedals, windmill, happy thoughts….it doesn’t bother me. I just want to know that if it isn’t used properly, I could severely injure myself.

This weekend I finally got a few minutes to work in our back yard. There are some trees that are dead/dying that need to be cut down and have been needing if for a long time. (I was hoping that if I left them long enough nature would do it for me. Nature is much better at this waiting game than I am.) It is important to stop here and note that “this weekend” is past tense and “need to be cut down” is present tense. The weekend has passed and the trees still need to be cut down.

Tame ThingMy Christmas gift from the in-laws was a gift card that was wasted utilized on a chainsaw. Take a look at this thing…it’s got to be the perfect chainsaw. It’s got crazy colors like purple and green…and….um….metal. And it’s called “wild thing”. Isn’t that crazy?

Well, my crazy chainsaw went and did something really insane….it broke. Surely I must have been cutting down a large sequoia and I just got the thing overheated, right? Well, almost. I was cutting a limb off of a tree. Was it a big limb? Well, if by “big” you mean thicker than my arm then….well, no. Bigger than my thumb? Well, that’s probably pretty close. I was just cutting this little limb and the next thing I know the chain is laying at my feet. That’s odd. I thought The chain really should be attached to the saw and not at my feet. But what do I know, I’m just an engineer.

So, I took the thing apart, fixed it, put it back together, cranked it and……..nothing. It sounded like the wild thing of old, but the chain did not move like I had hoped it would….which would mean that it didn’t move at all. (For those of you unfamiliar with tools like this, chain movement is a highly desirable feature in chainsaws.) So I took it back to the store and after evaluating it for about 30 minutes, the guy finally concluded that the chainsaw was indeed not functioning as it should. (I had offered to crank it up and show him, but he didn’t trust me….I dunno why. The skull-and-bones shirt might have had something to do with it. I doubt he could tell that the stains on my shirt were blood, though) The nice gentleman did take the time to demonstrate that if I moved my hands really fast and made a special noise with my mouth it would almost seem as if the saw was working. Since I couldn’t make that noise, I just got my money back…and I learned a valuable lesson as well. This purchase was clearly a waste of money and I won’t ever spend my money on something as frivolous as that again.

This next purchase, though, was much more thought out and rational:

Yellow Saw

My next post includes a funny anecdote about a trip to the doctor because of a deep gash on my leg.

Published by JPLand on 12 Feb 2008

The Playset: Part 3

It’s a good thing that I have a degree in Mechanical Engineering. With such knowledge and education, I was able to take this simple two-day project and stretch it over a week and a half. And I’m still not done. There is a section of monkey bars that needs to go up, but we decided that it was probably best to wait. Our excuse is that Ladybug enjoys crawling around in the top of the house and we don’t want a wide open gap for her to fall through. The reality is that this thing beat me. It sits in our backyard taunting me. The monkey bars are just too much.

It is finished

When I put this up, I used sand to level the ground. The down side is that the sand came from the sandbox that I had made a year ago (on the left side of the picture)….so now I have to go get more sand. And we need some cedar chips around the base. See what I mean? This playset is a monster. And now it sits in my backyard laughing at me. Just look at it sitting there all smug…

At the beginning of the project, the choice was between building my own design and constructing a prefabricated unit. One of the biggest factors was all the time that the prefabbed unit would save. I’m pretty sure I could have whittled a playset out of granite in the time that it took me to finish this. And with the granite, I probably wouldn’t have had as many leftover parts, either. Really, I can’t figure out why I have this many bolts that I didn’t use. There’s only one way to test it out…Butterfly, get up in there and jump around and let’s see if it collapses.  But don’t jump with that stick in your hand…safety first!

Published by JPLand on 11 Feb 2008

The Playset: Part 2

My wonderful Alma Mater offers a degree in Technical Communications which basically helps you learn how to take technical things and explain them to the common person. For instance, want to explain how to operate a chainsaw? A Technical Communications major probably helped write the instruction manual.

Dark SetWhy is that information important? Because the person (or people) who wrote the manual on how to assemble the playset obviously did not hire a TCO major. Not to mention that the thing was written in French. Apparently there were 2 manuals. One was written in English and one in French. Perhaps this was stated at the beginning of the instructions, but since I couldn’t read French, I didn’t know. By the time I found the other manual, it was too late. I’d assembled the wrong language playset. Now my child has to play in French.

Things got so bad that we had to recruit Butterfly to come and help out. You can see her in the picture to the left adjusting some of my work. She immediately noticed that I had used Item EE with a 1.25″ screw in step 22 instead of Item EG with a 1.27″ screw. Also in the picture, Dr. Dave is trying to figure out how in the world I installed a railing where the slide is supposed to go. (I blame public education.)

At any rate, by the end of Day 2, we had a ladder which lead up to the platforms. On the downside, there weren’t any railings or walls on the platform. So, the desire to play on the playset had increased while the safety factor had managed to decrease. Apparently sharp, pointy objects aren’t supposed to poke you in the skin. Just another fact they should have included in the manual.

Published by JPLand on 11 Feb 2008

The Playset: Part 1

Not too long ago, the wife and I decided that it was time for a playset in the back yard. Because she is able to work from home, she also has the “joy” of entertaining two children all day. So, a playset seemed like a perfect idea. It includes climbing, jumping, sliding, swinging, and several opportunities to fall and give concussions…everything a child needs to grow healthy and happy.

So at the start of the project, I did what I do with everything I purchase. I used my obsessive-compulsive powers to research and analyze virtually every option available. After a detailed cost analysis and numerous graphs later, I had it narrowed down to two possibilities. I could either design and build my own playset or I could buy one of the prefabricated one’s from Lowe’s. Having seen how skilled I am with powertools, my wife strongly recommended that we go the prefabbed route.

So, the first thing you need with a project like this is a good work bench. It just so happens that I had one handy that I could use…

Work Bench

Nothing works quite as well as the bed of a ‘74 Chevy. Well, a ‘73 comes close but I’ve found that the ‘74 just holds things a little better.

Next, I needed a device to help me hold everything in place, hold it level, and hold it square while I screwed it down. Ah, yes, there it is…

Level

The side of the ‘74 Chevy works here. Some people try to use the front, but it doesn’t offer the support that you need. The side gives plenty of stability because it….um….IT JUST DOES, OK! Geez, why do you question every decision I make?!

So, after a the first day, with the help of my utility tool and my friend, Dr. Dave, we were able to get the playset far enough for Butterfly to want to play on it, but not far enough for it to be safe. Yeah, that’s a good day’s work.

Day One and the Setting Sun

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